Coal Ash Processing
PEC Consulting Group is a leading provider of technical services to support the development of facilities that recover ash with cementitious properties. We specialize in transforming industrial byproducts into valuable resources.
Our comprehensive approach encompasses everything from initial resource assessment and feasibility studies to detailed facility design and planning. With our deep industry knowledge and proven track record, we are your trusted partner in maximizing the value of your ash.
Transform ash into profit
PEC Consulting Group offers comprehensive solutions for ash recovery projects. From resource evaluation to facility design, we help you maximize the value of your ash.

Mineral Resources
The management of mineral resources encompasses several critical stages, beginning with the meticulous evaluation of reserves to ascertain the quantity and quality of available materials. This is often followed by thorough laboratory testing, which provides essential data on the composition and properties of the minerals, informing extraction and processing strategies. Furthermore, responsible mineral resource management extends to landfill planning and recovery, where efforts are made to reclaim valuable materials from waste streams, reducing environmental impact and maximizing resource utilization.
Scoping Studies
Scoping studies form a crucial preliminary phase in project development, encompassing a range of analyses designed to assess viability. These studies progress in increasing levels of detail, beginning with conceptual and economic studies that provide an initial overview of a project’s potential. This early stage focuses on broad assessments of feasibility and profitability.
More rigorous evaluations are conducted through pre-feasibility and bankable feasibility studies as projects advance. These later-stage studies involve in-depth technical and financial analyses to provide the detailed information necessary for investment decisions and securing financing. Essentially, scoping studies provide a structured pathway to determine if a project warrants further investment and development.
Conceptual Studies
Conceptual studies for coal ash processing encompass a comprehensive approach, beginning with the crucial stages of receiving and storing the raw material, followed by efficient materials handling to facilitate seamless processing. The process then transitions to drying, ensuring optimal moisture content for subsequent steps, and classification, which separates the ash into distinct particle sizes.
Grinding further refines the material, achieving the desired fineness. Throughout these operations, stringent environmental controls are essential to mitigate potential pollutants. Finally, processed material is stored, then prepared for dispatch via rail and truck, completing the logistical flow of the operation.
Maximize your mineral assets
From initial reserve evaluation and laboratory testing to comprehensive scoping studies and coal ash processing, effective mineral resource management is vital. Our expertise covers every stage, ensuring sustainable and profitable operations. Let us guide you through the complexities of your project, from conceptualization to final dispatch.

Project Implementation
Successfully implementing a coal ash processing project requires meticulous planning and execution across several critical phases. Initially, a comprehensive project schedule must be developed to establish clear timelines and milestones.
This is followed by the selection of appropriate process equipment, a decision that directly impacts efficiency and output. Rigorous verification of Capital Expenditure (CapEx) and Operating Expenditure (OpEx) is crucial to ensure financial viability and project sustainability. Support in procurement and expediting is essential to maintain the project schedule and manage material flow.
Furthermore, assistance in contractor selection ensures that qualified professionals are engaged for construction and installation. On-site advisory services provide expert guidance during construction, addressing any unforeseen challenges. Finally, commissioning and start-up assistance guarantees a smooth transition to full operational capacity, ensuring the project meets its intended goals and specifications.
Trans-Loading Studies
Trans-loading studies for coal ash processing are increasingly vital, especially concerning the development of efficient and environmentally sound handling practices. These studies encompass the full spectrum of project development for rail-to-truck remote terminals, which are crucial for optimizing the transportation and distribution of coal ash.
Key considerations within these studies include logistical efficiency, environmental impact mitigation, and cost-effectiveness. The focus is on creating systems that can safely and efficiently transfer coal ash from railcars to trucks, enabling its transport to processing facilities or end-use locations. This involves analyzing factors such as terminal location, equipment selection, dust control measures, and compliance with environmental regulations, all contributing to the creation of robust and sustainable coal ash processing operations.
Unlock the value of your ash
Ready to transform your ash management into a profitable resource recovery project? PEC Consulting Group offers expert guidance and comprehensive solutions. Contact us now to learn how we can help you maximize your ash's potential and achieve sustainable results.

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